Product Overview
This Floating Fish Feed Production Line processing system integrates milling, thermal conditioning, twin-stage extrusion, and drying for aquafeed production.
Technical Specifications
|
Category |
Parameter |
Specification |
|
Capacity |
Output |
1.5 t/h |
|
Power |
Total Installed Power |
220 kW |
|
Main Extruder Power |
90 kW |
|
|
Product |
Pellet Size |
1.0–12.0 mm |
|
Floating Rate |
≥99% |
|
|
Extrusion |
Water Stability |
≥12 h |
|
Screw Diameter |
100 mm |
|
|
L/D Ratio |
18:1 |
|
|
Process |
Conditioning Temp. |
90 °C |
|
Extrusion Temp. |
135 °C |
|
|
Post |
Moisture |
≤11% |
|
Utilities |
Steam Consumption |
0.4 t/h |
|
Space |
Line Size |
28.5 × 4.5 × 5.0 m |
Engineering & Technical Features
Bimetallic Screw Segments: Designed for abrasive wear from high-bone and fish meal formulations.
Heavy-Duty Thrust Bearings: Handles axial backpressure during continuous, high-density extrusion.
Multi-Zone Barrel Tempering: Independent heating and cooling zones reduce material degradation risk.
Slide-Gate Die Changer: Hydraulic mold replacement system for reduced maintenance downtime.
Cantilevered Flying Cutter: External blade alignment mechanism for improving pellet face perpendicularity.
Steam-Jacketed Conditioner: Twin shafts mix steam thoroughly to supports starch gelatinization under steam conditioning.
Stainless Contact Points: All parts touching wet mash corrosion resistance under moisture and acidic conditions.
Compliance & Quality Assurance
Quality Control & Testing
72-Hour Factory Load Testing: Continuous 72-hour trial runs with materials used to check drivetrain stability before dispatch.
G2.5 Dynamic Balance Calibration: Cutter shafts and screws undergo G2.5 balancing to minimize high-speed mechanical vibration.
HRC 55-60 Hardness Verification: Ultrasonic flaw detection and hardness checks used to confirm screw surface hardness under abrasive conditions.
0.8 MPa Pressure Vessel Testing: Pneumatic sealing verification of preconditioning chambers at 0.8 MPa.
Water Absorption Verification: Maintaining a 1.5–2.0x ratio used to verify pellet durability and water stability range.
Compliance & Certificates
|
Certificate Name |
Regulatory & Quality Validity |
|
SGS Material Verification |
Verifies steel frames meet certified chemical composition and tensile strength standards. |
|
ATEX Zone 22 Compliance |
Explosion-proof certification for electrical components in combustible dust environments (Zone 22). |
|
IEC 60204-1 Electrical Safety |
Confirms electrical control systems comply with international machinery electrical safety standards. |
|
ASME Section VIII Code |
Certifies pressure-related components are designed according to recognized pressure vessel safety requirements. |
|
AWS D1.1 Welding Certification |
Validates structural welding quality for heavy-duty industrial machine frames. |
Technical Support
Mechanical Foundation Layouts: Provision of localized civil engineering floor-loading drawings for extruder chassis installation.
Steam Pipeline Sizing Schemes: Technical calculation sheets for plant-side boiler manifold sizing and pressure regulation.
Wear Component Life Logs: Predictive life-cycle predictive tracking matrices for screw segments and die plates.
Die Plate Orifice Re-drilling: Direct engineering documentation for refurbishing worn extrusion mold profiles on site.
PLC Firmware Kernel Updates: Direct access to electronic control system software patches and diagnostic upgrades.
FAQ
| Model | TSE90 | TSE95 | TSE120 | TSE140 |
| Installed power | 160kw | 180kw | 245kw | 290kw |
| Capacity | 800-1200kg/h | 1000-1500kg/h | 2000-3000kg/h | 3000-5000kg/h |
| Dimension | 40×2.0×3.5m | 45×2.0×3.5m | 60×3.0×3.5m | 78×3.8×3.5m |
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