Frying Snacks Processing Machine

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Frying Snacks Processing Machine
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Frying Snacks Processing Machine is an automated food processing system engineered for the continuous frying, oil extraction, seasoning, and cooling of flour-based pellets, 2D/3D snack chips, and extruded fried products.
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Fried Snacks Processing Machine
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Description

Product Overview


Frying Snacks Processing Machine is an automated food processing system engineered for the continuous frying, oil extraction, seasoning, and cooling of flour-based pellets, 2D/3D snack chips, and extruded fried products.

 

 

Technical Parameters & Line Configurations


Applicable Products: 2D/3D snack pellets, potato chips, banana chips, fried dough twists, and extruded flour snacks.


Production Capacity: 100–150 kg/h, 200–300 kg/h, 500 kg/h+ (Custom plant scaling available).


Frying Temperature Range: 160°C – 200°C (Adjustable and PID automatically controlled).


Material Standard: All structural frames and food-contact components are constructed from food-grade SUS304 stainless steel.


Electrical Component Options: Configurable with Siemens/Delta PLC touch-screen control systems, Schneider/ABB switchgear, and frequency-controlled speed drives.


Energy Heating Options: Continuous fryer can be configured for Electricity, Natural Gas, Diesel, or External Thermal Oil Heat Exchangers based on local utility costs.

 

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Processing Modules & Engineering Sequence


Raw Material Feeding: Controlled vibratory or belt feeding to ensure uniform entry into the oil bath.


Continuous Mesh-Belt Fryer: Double-layer mesh belt system to submerge and convey products evenly without floating, integrated with a continuous oil filtration system.


Vibratory or Centrifugal Deoiler: High-frequency oil removal to eliminate excess surface oil and maintain strict final fat parameters.


Cooling Conveyor: Ambient air-blower section to rapidly lower snack temperature prior to seasoning and packaging.


Oil Sprayer & Flavoring Drum: Precision mist application and continuous rotary dusting for uniform seasoning coverage.


Finished Product Discharge: Elevated output delivery directly compatible with multi-head weighing and packaging systems.

 

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Engineering & Technical Support


Layout Engineering: Delivery of custom 2D CAD floor plans and 3D plant layout diagrams based on actual building footprints, height limits, and utility intakes.


On-Site Commissioning: Dispatchable technical engineers for mechanical alignment, piping connections, electrical calibration, and trial-run production.


Process & Formula Guidance: Provision of exact processing parameters including frying time-temperature curves, oil turnover ratios, and raw material moisture controls.


Operator Training: On-site or remote instruction covering daily operation, oil filtration cleaning, sediment removal safety, and routine maintenance protocols.

 

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Manufacturer Compliance & Supply Chain Facts


Factored Experience: Founded in 2009 with over 17 years of specialization in industrial food frying and automatic snack line engineering.


Compliance & Certifications: Equipment manufacturing and electrical cabinets conform strictly to CE Certification and ISO9001:2015 Quality Management System standards.


Technical Documentation Folder: Every delivery includes comprehensive Mechanical Layouts, Electrical Wiring Schematics, English Operation Manuals, and custom-clearance ready Packing Lists.

 

FAQ

 

Q: What exact technical details are required to receive a technical proposal and quotation?

A: To provide a precise engineering proposal, please specify your exact raw product type (pellet, fresh potato, etc.), target output capacity (kg/h), factory floor dimensions (L×W×H), local factory power grid profile (Voltage/Phase/Frequency), and your most cost-effective local heating source (Electricity, Natural Gas, Diesel, or Thermal Oil).

Q: How does the machine maintain frying oil quality and control sediment buildup?

A: The fryer features a continuous dynamic oil filtration system that constantly removes fine particles and sediments during production, which prevents oil acidification and keeps the Acid Value low. Additionally, the bottom of the frying tank is designed with a sediment scraper system to prevent waste burning, ensuring consistent product taste and extending oil life.

Q: How is international after-sales service and mechanical troubleshooting managed?

A: We back our processing lines with a 12-month structural warranty. Technical faults are diagnosed within one working day via 24-hour remote video support. Standard replacement wear-parts (such as conveyor mesh belts, heating elements, and thermocouples) are maintained in stock for immediate international courier dispatch to minimize operational downtime.

 

Model

TSE78

TSE75

TSE70

TSE65

DSE85-D

TPS100-T

FSE65-D

Installed power

280kw

190kw

126kw

88kw

260kw

360kw

260kw

Capacity

500-700kg/h

300-400kg/h

200-260kg/h

100-150kg/h

120-150kg/h

150kg/h

200-300kg/h

Dimension

40×1.7×4.0m

35×1.6×2.6m

30×1.6×2.2m

21×1.6×2.2m

62×1.7×4. 0m

62×1.7×4.0m

42×1.7×4. 0m

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