Product Overview

The Corn Snack Production Line is a fully integrated, automated processing system designed for large-scale production of puffed snacks, corn curls, cheese puffs, and shaped grain products. By synchronizing raw material mixing, extrusion, continuous drying, and precision seasoning, this turn-key line maximizes production efficiency and ensures uniform snack texture for global food manufacturers.

Technical Performance Parameters

Item	Specification / Options	Engineering & System Highlights
Production Capacity	100–2000 kg/h	Custom layout engineering based on floor plan
Automation Level	Fully Automatic / Semi-Automatic	Siemens/Mitsubishi PLC centralized sync control
Core Electronics	Schneider / ABB / Omron	Global safety compliance, localized spare parts
Line Materials	Full SUS304 Stainless Steel	Food-contact areas strictly meet FDA & GMP guides
Quality & Compliance	CE Certified / ISO9001:2015	Factory-tested under full synchronization
Process Routes	Direct Expanded / Baked / Fried Pellet	High flexibility across multi-grain formulations
Energy Options	Electric / Natural Gas / Steam	Energy-saving insulation on dryers (saves 15-20%)
Finished Moisture	2–5% (Precision controlled)	Ensures prolonged shelf life and crisp texture
Installed Power	60–350 kW	Optimized load distribution to prevent power spikes

Seamless Integration & High OEE

Synchronized Logic Control: All modules-from conveying to packaging-operate under unified PLC speed-matching to eliminate material bottlenecks and reduce product breakage.

Rapid Product Switching: Smart recipe storage on the HMI allows operators to adjust extrusion temperature, cutter speed, and flavoring dosing with one-touch commands.

Flexible Layout Design: The line footprint can be configured in I-shape, L-shape, or U-shape layouts to perfectly fit your existing factory dimensions.

Hygienic Design: Open-frame ribbon mixers and self-cleaning twin screws reduce cleaning downtime between product batch transitions.

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Manufacturing Quality & Turn-Key Validation

Precision Engineering: Screws and barrels are CNC-machined from premium 38CrMoAlA alloy steel (Nitrided up to HV1000) for extended wear resistance against high-starch formulas.

Factory Acceptance Testing (FAT): Before final packaging, we conduct a full-line synchronized running test using raw materials. Live-streamed video verification and comprehensive data reports are provided for your approval.

Safety Integration: Fully enclosed mechanical guards, IP65 electrical cabinets, and strategically placed emergency-stop buttons meet strict CE industrial safety directives.

Commercial Supply & Global Support

MOQ: 1 Complete Production Line

Lead Time: 30–60 Days (Depending on configuration and customization)

Voltage Customization: Tailored to local industrial grids (e.g., 220V/380V/415V/440V, 50/60Hz, 3-Phase).

Engineering Deliverables: Foundation layout drawings, utility (water, power, gas/steam) consumption schematics, and multilingual operation manuals.

Lifecycle Support: Ships with a 1-year complimentary wear-parts kit (heaters, cutting blades, die plates). Secure remote online troubleshooting and overseas on-site engineer installation/training are available upon request.

FAQ

Q: Can this production line produce both corn puffs and corn curls?

A: Yes. The line features high process flexibility. By switching the extrusion die plates and adjusting the cutter speed, you can easily shift production between balls, rings, curls, sticks, and custom shapes.

Q: What heating sources are supported for the continuous drying system?

A: We offer customizable multi-layer dryers powered by Electricity, Natural Gas, LPG, or Steam, allowing you to choose the most cost-effective energy source based on your local utility rates.

Q: How do you ensure the seasoning is applied uniformly across high-volume outputs?

A: Our flavoring module utilizes a dual-action system: a precision liquid oil sprayer followed by an automated dry powder coating drum. The continuous rotation ensures 360-degree coverage without crushing fragile snacks.

Q: What are the requirements for setting up this line in my factory?

A: Upon order confirmation, our engineering team will provide a customized AutoCAD layout template. You only need to prepare the workshop floor and bring the main utility connections (electricity, water, and gas/steam if applicable) to the designated installation points.

Model	TSE65	TSE70	TSE75	TSE78	FSE65-D	TSE85	TSE95
Installed power	74kw	105kw	190kw	280kw	260kw	140kw	160kw
Capacity	100-150kg/h	200-300kg/h	300-400kg/h	400-600kg/h	200-400kg/h	300-400kg/h	500-700kg/h
Dimension	17×1.5×2.2m	20×1.5×2.2m	25×1.5×2.2m	42×5.0×4.2m	40×6.0×4. 2m	25×1.5×2.2m	40×6.0×4. 2m