Cheese Ball Making Machine

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Cheese Ball Making Machine
Details
The Cheese Ball Making Machine is an extrusion and forming system used to process dough into uniform spherical snack products for continuous production lines.
Category
Puffed Snacks Processing Machine
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Description

Product Overview

 

The Cheese Ball Making Machine is an extrusion and forming system used to process dough into uniform spherical snack products for continuous production lines.

 

 

Technical Specifications

 

Parameter

Specification

Output Capacity

200–250 kg/h

Product Size

Φ15–20 mm

Screw Diameter

Φ65 mm

L/D Ratio

22:1

Die Holes

4–8 (Customizable)

Total Power

65 kW

Main Motor

37 kW

Heating Power

24 kW

Voltage

380–440V, 50/60Hz

Control System

PLC + HMI Touch Screen

Temperature Range

0–200°C

Material (Food Contact)

SUS304 Stainless Steel

Machine Size

2600 × 1050 × 1950 mm

Machine Weight

1800 kg

Air Pressure

0.4–0.6 MPa

 

Food Safety & Compliance Standards

 

FDA 21 CFR Compliance
Food-contact parts are manufactured from SUS304 materials compliant with general food-contact surface requirements.


EU 10/2011 Adherence
Plastic components used in contact areas are selected according to EU 10/2011 material migration requirements where applicable.


HACCP-Ready Design
Smooth joints and crevice-free sealing prevent material accumulation during continuous high-temperature extrusion.


CIP Washdown Compatibility
Enclosed drive systems allow sanitation procedures targeting dairy and cheese flavoring residues.


CE Machinery Directive
Electrical and mechanical interlocks protect operators during high-speed cutting head maintenance.


GMP Sanitation Protocols
Modular die plates facilitate daily breakdown and cleaning to mitigate allergen cross-contact.

 

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Engineering & Component

 

Component Category

Standard Brand Integration

Operational Function

PLC & HMI Touch Screen

Siemens (S7-1200 series) / Allen-Bradley

Centralized process automation and recipe management

Variable Frequency Drives (VFD)

Danfoss (VLT series) / Delta

Precision speed synchronization for feeding and cutting

Low-Voltage Electricals

Schneider Electric

Circuit protection, contactors, and thermal relays

Pneumatic Components

SMC / Festo

Reliable actuation for the discharge gate and cutting head

Main Drive Bearings

NSK / SKF

High-load thrust absorption within the gearbox assembly

 

OEM/ODM & Customization Capabilities

 

Custom Die Configurations: Engineering designs custom extrusion dies to support specific sizing and product geometry.

 

Modular Voltages: Power distribution systems adapt to localized grid specifications including 220V to 480V.

 

Layout options: Equipment can be arranged in linear or L-shaped configurations depending on available workshop space.

 

Customized HMI Interfaces: Control software supports multi-language UI translation and client factory logo integration.

 

Auxiliary Equipment Matching: Extrusion discharge interfaces adjust for seamless connection with pre-existing drying lines.

 

Quality Control & Factory Verification

 

Pre-Shipment Testing: Extruders undergo continuous 8-hour no-load testing to verify alignment prior to packaging.

 

X-Ray Weld Inspection: Structural chassis joints undergo non-destructive radiographic testing to detect internal voids.

 

Digital Torque Monitoring: Gearbox testing stations track rotational resistance to prevent premature mechanical fatigue.

 

FAT Material Testing: Factory Acceptance Testing includes processing client-supplied raw flour to verify expansion consistency.

 

Decibel Level Audits: Sound-level meters evaluate operational noise to ensure compliance with workshop acoustic limits.

 

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After-Sales Technical Support

 

Remote Technical Support: PLC remote access can be used to assist with software troubleshooting when network conditions allow.

 

Consumable Spare Parts: Recommended replacement packages include matching barrel liners, heaters, and cutting blades.

 

Preventive Maintenance Triggers: System software logs operational runtime metrics to prompt scheduled servicing alerts.

 

Operational Training Programs: Structured technical courses instruct factory crews on proper cleaning and mechanical disassembly.

 

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FAQ

 

Q: How long does a complete screw and barrel changeover take during maintenance?

A: Standard barrel segment and screw disassembly requires approximately 4 to 6 hours by qualified maintenance technicians.

Q: Can the cutting speed be adjusted independently of the main screw rotation?

A: Yes, independent variable frequency drives allow precise cutting speed adjustments to manage the final product length.

Q: How does the workshop handle sticky formulations that clog the discharge die?

A: The die plate features an integrated split-type design, allowing quick mechanical clearance during unexpected blockages.

Q: What is the typical lead time for ordering non-standard custom shapes?

A: Custom die design and CNC machining typically take around 15–20 working days depending on drawing confirmation.

 

Model

TSE65

TSE70

TSE75

TSE78

FSE65-D

TSE85

TSE95

Installed power

74kw

105kw

190kw

280kw

260kw

140kw

160kw

Capacity

100-150kg/h

200-300kg/h

300-400kg/h

400-600kg/h

200-400kg/h

300-400kg/h

500-700kg/h

Dimension

17×1.5×2.2m

20×1.5×2.2m

25×1.5×2.2m

42×5.0×4.2m

40×6.0×4. 2m

25×1.5×2.2m

40×6.0×4. 2m

 

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